Services

Q: What services does Membrane Process & Controls (MP&C) provide?

Membrane Process & Controls (MP&C) provides end-to-end industrial process services, including engineering and design, system fabrication, installation, automation integration, maintenance, and technical support. These services support membrane filtration systems and complete liquid processing operations.

Q: Does MP&C offer custom engineering and system design services?

Yes. MP&C specializes in custom process engineering and system design for membrane filtration and liquid processing systems. Their team develops solutions based on process requirements, product characteristics, facility constraints, and performance goals.

Q: Can MP&C handle full turnkey process system projects?

Yes. MP&C delivers turnkey process system solutions, managing every phase of the project, including concept and system design, fabrication and assembly, automation and controls integration, and installation and commissioning. This ensures a fully integrated, ready-to-operate system.

Q: What installation services does MP&C provide?

MP&C provides complete system installation services, including equipment setup, piping integration, and on-site coordination. Their team ensures systems are installed correctly for optimal performance, safety, and compliance.

Q: Does MP&C offer startup and commissioning support?

Yes. MP&C provides startup and commissioning services to ensure systems are operating correctly from day one. This includes system testing, calibration, and operator guidance.

Q: What maintenance and support services are available?

MP&C offers ongoing maintenance and technical support services, including troubleshooting and diagnostics, preventive maintenance, system optimization, and replacement parts support. These services help maintain system reliability and long-term performance.

Q: Can MP&C help optimize existing membrane filtration systems?

Yes. MP&C provides process optimization services to improve the efficiency and performance of existing systems. This may include system evaluations, performance tuning, and process improvements.

Q: Does MP&C provide automation and controls engineering services?

Yes. MP&C offers automation and controls engineering, including PLC and HMI programming, Control panel design (UL-508A certified), and system integration and upgrades. These services improve process control, monitoring, and operational efficiency.

Q: What industries benefit from MP&C services?

MP&C services support industries that rely on liquid processing and membrane filtration, including dairy and food processing, beverage production, industrial water treatment, and chemical processing.

Q: Does MP&C provide on-site technical support?

Yes. MP&C offers on-site technical support services, including system troubleshooting, maintenance assistance, and operational support to ensure systems run efficiently.

Custom Metal Fabrication

MP&C has a modern 50,000 sq ft fabrication facility staffed by a team of highly skilled Fabricators. Fabricating pressure vessels, tanks, membrane filtration systems and process skids is something we do every day. MP&C specializes in stainless steel and higher alloy fabrication – we do not fabricate any carbon steel products. See our PRODUCTS page for more information about MP&C’s extensive fabrication capabilities.

Proudly Made in the USA (Central Wisconsin)
Stainless Steel & Higher Alloy Fabrications
Modern, Clean and Well-Equipped Facilities
Experienced Fabricators
Extensive Experience with Sanitary / High Purity Applications

Process Engineering

MP&C’s Engineering team has extensive process engineering knowledge and design experience. This in-house team plays a critically important role in designing robust process equipment solutions for our clients.

Plant Design & Integration
Process & Utility Piping Design
Process Auditing
P&ID and PFD Creation
MP&C Engineered Systems or Collaborative Engineering

Automation/Controls Programming

MP&C employs highly skilled Automation and Controls Engineers and Programmers to allow us to provide our clients with reliable, accurate and logical automation and controls solutions. MP&C integrates automation and controls into overall systems we design and fabricate as we also offer stand alone automation and controls services for clients looking to enhance the performance of pre-existing equipment.

Control, VFD, Instrumentation and Pneumatic Schematics Design
HMI, SCADA, SQL Databases and PC Based Displays (Ignition®)
Technical Support via Phone, VPN and Remote Monitoring Capabilities
Internal Programming, Electrical Design and Electrical Technicians
System Training, Instrument Services, Field and Site Acceptance Testing

Equipment Installation

MP&C’s capabilities extend beyond our home base in central Wisconsin. We maintain a full-time Installation crew who can expertly install your custom process equipment. From small scale equipment installs to longer-term facility-wide engagements, MP&C has the team necessary to get your equipment properly set-up on your site.

Rigging and Setting Equipment
Full-time MP&C Installation Team
Extensive Fleet of Vehicles to Serve Multiple Job Sites
Experienced On-Site Supervision
Outstanding Safety Record / Fully Insured

On-Site Tubing & Pipe Fabrication

MP&C’s talented field fabrication personnel have welded and installed countless miles of stainless steel and higher alloy tubing and piping at hundreds of job sites. Our craftsman primarily use manual TIG welding for these applications although MIG welding and Orbital welding are available options as needed.

Sanitary / Process Tubing
Pipe Fabrication
Highly Experienced Fabricators
TIG and Orbital Welding
Platform Installation

Facility / Equipment Audits

Often the first step in improving equipment performance involves establishing baseline measurements and getting a fresh yet experienced outside perspective. MP&C can pull on-staff experts from various disciplines to visit your site, assess your equipment and make improvement recommendations.

Objective and knowledgeable in-person process assessments
Multiple specialists available to custom tailor your facility / equipment audit

Maintenance / PM / Troubleshooting

MP&C understands the critical importance of equipment up-time. Whether our clients need support maintaining a membrane filtration system or need assistance trouble-shooting an on-site equipment issue, MP&C has team members that we can engage to help get to the root of our client’s challenges and assist with implementing a fix.

Troubleshooting At Your Site
Routine Maintenance for Optimized Performance
Quick ROI through increased up-time and process efficiency

R&D / Product Trials / FAT

A differentiating capability, MP&C has a full R&D Center on-site. This facility contains a wide variety of process equipment and full utility hook-ups. Experienced Technicians are able to run product trials and perform pilot scale testing to validate equipment performance before larger scale equipment is fully developed. Our R&D facility can perform filtration, separation, concentration, pasteurization, waste stream recovery, blending and spray drying. The facility is also utilized for Factory Acceptance Testing as required.

Extensively Equipped R&D Center with Full Utilities
Product Trials to Validate Process Performance
Factory Acceptance Testing
Experienced Technicians

On-Call Technicians 24/7

For more than 30 years, MP&C has built a reputation based on integrity and quality that is backed by a name and a personal guarantee. Our commitment to supporting our clients extends includes having ready access to experienced Technicians 24/7. Help is just a phone call away.

Project Management

MP&C’s team includes a number of highly experienced and competent Project Managers. Our PMs have cradle to grave ownership of projects assigned to them. They provide a single point of contact for our clients to ensure clear and efficient communication during the entire project life cycle.

Frequently Asked Questions

What services does Membrane Process & Controls (MP&C) provide?

Membrane Process & Controls (MP&C) provides end-to-end industrial process services, including engineering and design, system fabrication, installation, automation integration, maintenance, and technical support. These services support membrane filtration systems and complete liquid processing operations.

Does MP&C offer custom engineering and system design services?

Yes. MP&C specializes in custom process engineering and system design for membrane filtration and liquid processing systems. Their team develops solutions based on process requirements, product characteristics, facility constraints, and performance goals.

Can MP&C handle full turnkey process system projects?

Yes. MP&C delivers turnkey process system solutions, managing every phase of the project, including:

Concept and system design
Fabrication and assembly
Automation and controls integration
Installation and commissioning

This ensures a fully integrated, ready-to-operate system.

What installation services does MP&C provide?

MP&C provides complete system installation services, including equipment setup, piping integration, and on-site coordination. Their team ensures systems are installed correctly for optimal performance, safety, and compliance.

Does MP&C offer startup and commissioning support?

Yes. MP&C provides startup and commissioning services to ensure your system is operating correctly from day one. This includes system testing, calibration, and operator guidance.

What maintenance and support services are available?

MP&C offers ongoing maintenance and technical support services, including:

Troubleshooting and diagnostics
Preventive maintenance
System optimization
Replacement parts support

These services help maintain system reliability and long-term performance.

Can MP&C help optimize existing membrane filtration systems?

Yes. MP&C provides process optimization services to improve the efficiency and performance of existing systems. This may include system evaluations, performance tuning, and process improvements.

Does MP&C provide automation and controls engineering services?

Yes. MP&C offers automation and controls engineering, including:

PLC and HMI programming
Control panel design (UL-508A certified)
System integration and upgrades

These services improve process control, monitoring, and operational efficiency.

What industries benefit from MP&C services?

MP&C services support industries that rely on liquid processing and membrane filtration, including:

Dairy and food processing
Beverage production
Industrial water treatment
Chemical processing

Does MP&C provide on-site technical support?

Yes. MP&C offers on-site technical support services, including system troubleshooting, maintenance assistance, and operational support to ensure systems run efficiently.

Can MP&C assist with system upgrades or expansions?

Yes. MP&C provides system upgrades and expansion services to help facilities scale production, improve efficiency, or integrate new technologies into existing systems.

What is included in MP&C’s fabrication services?

MP&C provides in-house fabrication services for stainless steel process equipment, including tanks, pressure vessels, and skid systems. This ensures quality control, faster timelines, and precise customization.

How does MP&C ensure system quality and performance?

MP&C ensures quality through:

In-house engineering and fabrication
Industry-standard certifications and compliance
Rigorous testing and commissioning processes

This results in reliable, high-performance systems.

Why choose MP&C for process system services?

MP&C offers a fully integrated service approach, combining engineering, fabrication, automation, and support. This allows clients to work with a single trusted partner for all aspects of their process system lifecycle.

How can MP&C help reduce downtime and improve efficiency?

MP&C helps reduce downtime through:

Preventive maintenance programs
Rapid troubleshooting and support
System optimization and upgrades

These services improve uptime, productivity, and overall operational efficiency.